GANGRUI INTELLIGENCE

LINGJI / SMART LOGISTICS

Modular-Belt Intelligent Sorting System

Project-configured solutions for express parcel hubs and e-commerce warehouses.

Organize parcel flow through separation, identification, diversion and data integration.

Illustration of conveying, identification and diversion in a modular-belt sorting layout
Conceptual scheme colors; actual configuration is subject to project design.
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SYSTEM FLOW

From parcel entry to the assigned outlet.

Using modular-belt conveying and servo-driven steerable-wheel sorting as the core, combine upstream handling, DWS data capture, outlet conveying and software modules to suit operating conditions.

  1. 01

    Stacked-parcel handling

    Handle stacking and occlusion to organize downstream conveying.

  2. 02

    Parcel singulation

    Form an identifiable single-parcel flow.

  3. 03

    Identification and data capture

    Capture barcodes, dimensions and weight according to configuration.

  4. 04

    Spacing and centering

    Adjust parcel spacing and conveying position.

  5. 05

    Destination sorting

    Execute diversion according to destination rules.

  6. 06

    Outlet connection

    Connect chutes, bagging or subsequent operations.

Modules are selected for each project; on-site design determines specific functions and supply scope.

CORE MODULES

Clear roles for identification and execution.

Color concept for a steerable-wheel assembly and equipment frame
Conceptual scheme colors; actual configuration is subject to project design.
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Servo-driven steerable-wheel sorting module

Wheel steering and rolling contact guide parcels. Suitability for different materials requires validation of contact conditions, center of gravity and spacing.

Color concept for a DWS channel, cameras, light sources and code-reading components
Conceptual scheme colors; actual configuration is subject to project design.
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DWS data capture module

Configure barcode scanning, dimensioning and weighing by project, linking parcel information with sorting tasks to support business-system integration.

Color concept for a U-shaped sorting line with navy equipment and copper-colored access rails
Conceptual scheme colors; actual configuration is subject to project design.
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LAYOUT & APPLICATION

Organize the layout around the site.

Determine conveying paths and maintenance space from building conditions, parcel mix, outlet count and operational connections.

  • Straight / L-shaped / U-shaped layouts
  • Upstream parcel feeding and downstream bagging
  • Separate assessment for special operating conditions

SOFTWARE & CONNECTION

Link tasks with results.

01

Sorting tasks and rules

Link parcel information, destination rules and equipment execution.

02

Operating status and records

Configure status monitoring, exception notifications and record traceability according to delivery scope.

03

Business-system integration

Confirm data fields, task dispatch and result reporting with systems such as WMS / WCS.

PROJECT SELECTION

Confirm operating conditions before configuration.

Line performance depends on materials, spacing, barcode condition, outlet distribution and parcel feeding; a single peak figure does not replace project validation.

Project selection factors
Parcel rangeTypes, dimensions, weight distribution and representative samples.
Target throughputDetermine requirements from sustained operating conditions and business peaks.
Load capacity and dimensionsDetermine them from material range, equipment configuration and test results.
Layout and outletsConfigure them around the site, destinations, operational routes and maintenance space.
Control and interfacesConfirm them against existing systems, data fields and delivery scope.
Electrical supply and environmentConfirm them against on-site power, environmental conditions and electrical design.

LET’S DEFINE YOUR FLOW

Start with your parcel flow.

Provide a site layout, representative parcels and operating targets so we can define the solution together.

Discuss your sorting requirements
  1. Parcel types and dimension/weight distribution
  2. Sustained operating targets and business peaks
  3. Outlet destinations and diversion proportions
  4. Site conditions and upstream/downstream equipment
  5. Existing systems and data-interface requirements